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Della Zhang

Email:zx@pcb-smt.net 

Tel:+8675526978081

Fax:+8675526978080

Mobile:+8613510199155

Skype:fastpcba03

Web:www.pcb-smt.net/www.pcbapcb.com 

Factory address: 3/F. 1/B, 18-2 Yuquan East Rd. Yulv Village. Guangming New district. Shenzhen. China.

Electronic Assembly Pcb Service

Electronic assembly pcb service How is PCB being Manufactured? The process below is a general overview of how PCBs are manufactured through a combination of photo imaging and etching processes. Although when they are manufactured in high volumes or in multilayers, these steps are carried out...

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Electronic Assembly Pcb Service

Electronic assembly pcb service

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Article

Description

Capability

Material

Laminate materials

FR4,Alu,CEM3,Taconic,Rogers

Board cutting

Number of layers

1-58

Min. Thickness for inner layers 

(Cu thickness are excluded)

0.003”(0.07mm)


Board thickness

Standard

0.04-0.16”±10%(0.1-4mm±10%)

Min.

Single/Double layer: 0.008±0.004”


4 layer: 0.01±0.008”



8 layer: 0.01±0.008”



Bow and twist

<7/1000


Copper weight

Outer Cu weight

0.5-4 oz

Inner Cu weight

0.5-3 oz


Drilling

Min size

 (0.2mm)

Drill deviation

±0.002” (0.05mm)


PTH hole tolerance

±0.002” (0.005mm)


NPTH hole tolerance

±0.002” (0.005mm)


Plating

Min hole size

0.0008” (0.02mm)

Aspect ratio

20 (5:1)


Solder mask

Color

Green,white,black,red,yellow,white

Min solder mask clearanace

0.003” (0.07mm)


Thickness

0.0005-0.0007”(0.012-0.017mm)


Silkscreen

Color

White,black,yellow,red,blue,

Min size

0.006” (0.15mm)


E-test

Flying Probe Tester

Y

Controlled Impedance

Tolerance

±10%

Surface Finish

HASL,ENIG,immersion silver,immersion tin,OSP...


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How is PCB being Manufactured?

The process below is a general overview of how PCBs are manufactured through a combination of photo imaging and etching processes. Although when they are manufactured in high volumes or in multilayers, these steps are carried out differently to increase efficiency and reliability but it should also give you a general idea of how a double layer pcb is produce..

Initially a circuit schematic diagram is typically created using CAD software, a Gerber data file is then created which is converted using computer aided manufacturing (CAM) software to form the basic Printed Circuit Board layout. CAM software generates the artwork which is printed using a plotter, this artwork is used later in the PCB manufacturing process. So this means if you are looking for some suppliers to do pcb for you, a Gerber file or PCB file is needed.

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PCB materials such as FR4, Aluminum and Polymeric come in various sizes. These are pre-cut into specific sizes. The dimensions depend on the amount of boards required and the layout of the circuit on them. So this means the more quantity you need, the cheaper it will be for the laminate unit price.

First the panels are coated using a light sensitive film, and the images from the artwork are then printed on these coated panels. The printing is acid resistant and thus allows the unwanted areas of the copper panel to be etched away, leaving only the parts forming the circuit.

The etched layers are then laminated together. They are pressed together with thin sheets of resin coated fiberglass at high pressure and high temperature. As the board cools the layers bond together.

The next stage involves drilling holes. These holes are positioned using the drill data from the Gerber data file. A solder mask is then applied as a coating to protect the circuit from any solder splashes applied during the final PCB assembly process. Naturally some of the circuit must be left exposed where soldering is required such as surface mount tabs, connection holes etc.

The printed circuit board is now virtually complete and just needs finishing off. This involves cutting the board to size, electrical tested for open&short circuits as well as a manual eye inspection in QA process to ensure high quality. 

Well, hope above explanation makes you clear about the pcb process. If you have any pcb inquiry, just send us the gerber file and pcb specs. 

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FASTPCBA Technology Co.,Ltd is a competitive China electronic assembly pcb service OEM manufacturer, supplier and vendor, you can get quick turn electronic assembly pcb service production prototypes and samples from our factory.
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