E-mail: zx@pcb-smt.net
Tel: +86 755 26978081
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Della Zhang

Email:zx@pcb-smt.net 

Tel:+8675526978081

Fax:+8675526978080

Mobile:+8613510199155

Web:www.pcb-smt.net/www.pcbapcb.com 

Factory address: 3/F. 1/B, 18-2 Yuquan East Rd. Yulv Village. Guangming New district. Shenzhen. China.

Electronic Assembly Pcb Service

Electronic assembly pcb service How is PCB being Manufactured? The process below is a general overview of how PCBs are manufactured through a combination of photo imaging and etching processes. Although when they are manufactured in high volumes or in multilayers, these steps are carried out...

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Electronic Assembly Pcb Service

Electronic assembly pcb service

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Article

Description

Capability

Sercive

PCB   and SMT assembly with one-stop service

Material

Laminate materials

FR4, high TG FR4, high frequency, alum, FPC

Board cutting

Number of layers

1-48

Min.thickness for inner   layers

Cu thickness are   excluded

0.003”0.07mm

Board thickness

Standard

0.1-4mm±10%

Min.

Single/Double0.008±0.004”

4layer0.01±0.008”

8layer0.01±0.008”

Bow and twist

7/1000

Copper weight

Outer Cu weight

0.5-4    0z

Inner Cu weight

0.5-3   0z

Drilling

Min size

0.0078”0.2mm

Drill deviation

±0.002″(0.05mm

PTH  hole    tolerance

±0.002″(0.005mm

NPTH  hole    tolerance

±0.002″(0.005mm

Solder mask

     

 

Color

Green,white,black,red,blue…

Min   solder mask clearanace

0.003″(0.07mm

Thickness

0.012*0.017mm

Silkscreen

Color

white,black,yellow,blue…

Min size

0.006″(0.15mm

E-test

Function Test

100% Functional test

PCBA Testing

X-ray,AOI Test,Functional   test

Pcb assembly

one-stop   service electronic manufacxturer service

Component sourcing

Yes

Certificate

IATF16949,ISO9001

Delivery time:  

PCB

3-12days

PCBA

8-20days

Tolerance of pcb

±5%

Max size of finish board

450*450mm

MOQ

NO MOQ (1pcs)

Surface Finish

HASL,ENIG,immersion   silver,immersion tin,OSP…

PCB outline

Square,circle,irregular(with jigs)

package

QFN,BGA,SSOP,PLCC,LGA

Sub-assembly

Plastic,metal,screen

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How is PCB being Manufactured?

The process below is a general overview of how PCBs are manufactured through a combination of photo imaging and etching processes. Although when they are manufactured in high volumes or in multilayers, these steps are carried out differently to increase efficiency and reliability but it should also give you a general idea of how a double layer pcb is produce..

Initially a circuit schematic diagram is typically created using CAD software, a Gerber data file is then created which is converted using computer aided manufacturing (CAM) software to form the basic Printed Circuit Board layout. CAM software generates the artwork which is printed using a plotter, this artwork is used later in the PCB manufacturing process. So this means if you are looking for some suppliers to do pcb for you, a Gerber file or PCB file is needed.

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PCB materials such as FR4, Aluminum and Polymeric come in various sizes. These are pre-cut into specific sizes. The dimensions depend on the amount of boards required and the layout of the circuit on them. So this means the more quantity you need, the cheaper it will be for the laminate unit price.

First the panels are coated using a light sensitive film, and the images from the artwork are then printed on these coated panels. The printing is acid resistant and thus allows the unwanted areas of the copper panel to be etched away, leaving only the parts forming the circuit.

The etched layers are then laminated together. They are pressed together with thin sheets of resin coated fiberglass at high pressure and high temperature. As the board cools the layers bond together.

The next stage involves drilling holes. These holes are positioned using the drill data from the Gerber data file. A solder mask is then applied as a coating to protect the circuit from any solder splashes applied during the final PCB assembly process. Naturally some of the circuit must be left exposed where soldering is required such as surface mount tabs, connection holes etc.

The printed circuit board is now virtually complete and just needs finishing off. This involves cutting the board to size, electrical tested for open&short circuits as well as a manual eye inspection in QA process to ensure high quality. 

Well, hope above explanation makes you clear about the pcb process. If you have any pcb inquiry, just send us the gerber file and pcb specs. 

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